CUSTOM PROCESS EQUIPMENT

Prosysco possesses the experience and capacity to handle a wide range of stainless steel Custom Process Equipment (CPE). We excel in building process equipment that is highly customized and can seamlessly integrate into new or existing process applications at your facility. We will work closely with you to tailor the equipment according to your requirements and deliver it with the highest craftsmanship.

With our end-to-end comprehensive delivery model, our team of in-house subject matter experts (SME) can advance your project from concept through to site installation and testing; ensuring a seamless experience for our clients. 

Process Equipment including, but not limited to:

you can count on us to

customize the right process equipment and solutions for your application.

Whether you require a single piece of equipment or a series of process applications – We are the right partner for you!

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Modular Process Skidded Systems
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Electrical Instrumentation & Controls
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Process Vessels/Tanks
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High Purity & Sanitary Process Piping
Custom-Stainless Steel Process Equipment - Aseptic Vessel

custom-designed and fabricated stainless steel process

PRESSURE VESSELS

Prosysco designs and fabricates stainless steel vessels and tanks to suit each individual application. These vessels and tanks can be formulated for standalone use or for seamless integration with other components like piping, heat exchangers, mixing systems, jackets, and more. Our expertise in the design and fabrication of process vessels enables us to create customized tanks and vessels:

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DIAMETER

Up to 16 feet

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HEIGHT

±40 feet high

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CAPACITY

±20,000GAL (±75,000L)

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PSI

P/T Rating as required

We customize the design and build of vessels to align precisely with the client’s process specifications and application. This encompasses factors such as vertical or horizontal orientation, size, volume, material composition, different types of heads, specifications for jackets, accessories like railings and ladders, and necessary support structures.

Our vessel designs and builds strictly adhere to the design requirements outlined in ASME SECTION VIII DIV1, as well as the standards set forth by CSA B51 and ASME BPE.

Process and Pressure Vessels include:

custom Process equipment

MODULAR sKIDS

Modular skid fabrication methods places a conventional stick-build system design into a self-contained (skidded) unit. This design involves creating a stainless steel skidded process system within a frame, facilitating easy transportation and seamless integration of systems. This results in a more compact footprint and a design that is easily portable and accessible. Modular skids are fabricated in the manufacturer’s facilities, which results in higher quality, cost reductions, and  expedited completion. 

Prosysco’s team will design and build a modular process skidded system that is precisely tailored to your specific needs and process applications, whether they involve a single application or a multi-functional system. 

We possess the expertise and capacity to conceive, develop, and manufacture stainless steel Custom Process Equipment (CPE) that aligns with your specified requirements. Our team of engineers excels at providing innovative and out of the box solutions to optimize your process equipment and enhance its applications.

High purity and sanitary stainless steel

PROCESS PIPING

Many highly regulated industries, including Dairy, Food & Beverage, Biotech and Pharmaceutical, require process systems to include high purity and sanitary stainless steel process piping to meet safety and cleanability requirements.

The orbital welding technique is used on high purity piping to create smooth welds in order to avoid the entrapment of any particulates. Following fabrication, the pipes then undergo a borescopic examination to visually inspect the tube welds to detect any defects, incomplete penetration or imperfections.

Our Process Piping adheres to the following standards:
ASME B31.3 Process Piping Code
ASME Bioprocessing Equipment (BPE)

electrical applications

INSTRUMENTATION & CONTROLS

We are experts in designing and building control panels configured to your specific application needs. We design and integrate specialized control panels in order to maximize your manufacturing efficiency.  

Our Automation team assembles power and control circuit components types of panels below:

In addition to designing and building control panels, our Automation Solutions department is certified to apply the CSA mark to compliant industrial control panels for Canadian and U.S. markets. 

Materials USED FOR PROCESS EQUIPMENT

Tanks are built using stainless steel that’s best suited for the tank’s application:

Stainless steel 304/304L

Best-suited for high heat applications, 304 stainless steel improves corrosion resistance. It is composed of 18-20% chromium and 8-12% nickel.

Stainless steel 316/316L

316/316L is composed of 6 to 18% chromium, 10 to 14% nickel and 2% molybdenum. Compared to 304/304L, 316/316L has higher resistance to corrosion making it more suitable for chemical applications.

AL6XN

This alloy provides longevity and resistance to corrosion caused by high concentration of chlorides, high temperature, acidic pH levels, making it resistant to chloride pitting, crevice corrosion and stress corrosion cracking. The AL6XN alloy contains between 23.5 and 25.5% nickel, 20 to 22% chromium, 6 to 7% molybdenum. AL6XN is recognized by ASME BPE standard.

Hastelloy

a nickel alloy that contains 56% nickel, 22% chromium, and 13% molybdenum in addition to tungsten providing superior resistance against oxidizing media like buffer solutions. Hastelloy is recognized by ASME BPE standard.

Stainless Steel Process equipment 10000L - WFI Storage Vessel

Project Portfolio

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If you have any questions about our equipment or would like a free quote, get in touch with our team!

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